The Kalmar RT240 Rough Terrain Container Handler

Its about time we got back to containers but this time I thought a look at how they are moved by a single remarkable piece of equipment would be interesting.

7149755279 11965e76ce The Kalmar RT240 Rough Terrain Container Handler

In the late nineties the US Army recognised the need to take advantage of civilian containerisation and issued an operational requirements document to which Kalmar, Caterpillar and Liftking Industries responded. The contract was awarded to Kalmar in 2000 with deliveries on the first batch of 346 RT240 Rough Terrain Container Handlers being completed at the end of 2004, other orders followed and it is still in production.

The US Third Infantry Division (Mechanized) Operation Iraqi Freedom after action report provided a glowing testimonial;

Vital to the rapid resupply of divisional troops are rough terrain container hand lers (RTCH), as most of the corps and theater logistics pushes arrived on flatbed trailers with containers.

They are relatively manoeuvrable and the extendable boom, rotation and sideshift top handler allow precise placement of the container.

Developed in close co-operation with the US Army, the RTCH is designed to handle containers in extreme conditions. Based on Kalmar’s reach stacker designs, the four-wheel-drive, four-wheel-steer machines can operate in mud, sand and up to 1.8 metres of salt water.

7003665040 f454e32b33 The Kalmar RT240 Rough Terrain Container Handler

7003668210 5b27d464a4 The Kalmar RT240 Rough Terrain Container Handler

7003668530 f0f466cf49 The Kalmar RT240 Rough Terrain Container Handler

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The RTCH can pick up two 20-foot railroad shipping containers at a time, or one 40-foot container, as opposed to the inefficient “one by one” method. Containers may be stacked three units high with the RTCH and the total lifting capacity is just over 24 tonnes. It is also surf zone capable and travels from beach to barge; retrieving containers and stacking them on dry land.

The designers have also built in an ingenious system for reducing its height, by moving the operator’s cab to one side, lowering it and then sinking the boom next to the cab the total height of the container handler is less than 3metres, thus enabling transport in a C-17 aircraft but at 53.5 tonnes it is a big lift, filling the C17 with its 3.65m width, 15m length and 2.98m height in shipping configuration. This preparation for air transport can be carried out in less than 30 minutes by one person with no external assistance, and without removing or dismantling any part of the machine. The reduced height also greatly simplifies road moves, bloody clever.

7149755781 af9ee455e1 The Kalmar RT240 Rough Terrain Container Handler

Unlike most container handlers the RTCH uses a single tyre arrangement. Both axles are driven and steered; crab-steer is possible and all steering is computer controlled for precise tracking. The axles are unsprung and two-wheel drive and single-axle steer is possible for road travel.

7003671296 abbed0f17f The Kalmar RT240 Rough Terrain Container Handler

RTCH are an integral component of the US JLOTS logistic capability and can be seen below offloading containers from a ship to a lighter (mexeflote) in the image below, it was also used in the Haiti relief operation.

7003663628 7cb254f10d The Kalmar RT240 Rough Terrain Container Handler

7149754625 2d4f0fd804 The Kalmar RT240 Rough Terrain Container Handler

7003662788 1ecb05ff0e The Kalmar RT240 Rough Terrain Container Handler

7003662402 d7bb065050 The Kalmar RT240 Rough Terrain Container Handler

7149753231 9faebe3044 The Kalmar RT240 Rough Terrain Container Handler

A number of RTCH were obtained under an Urgent Operational requirement for Operation Telic and the National Audit Office report noted that over 9,000 containers were used;

Increasingly, the Department’s operations involve the use of International Organisation for Standardisation specified-shipping containers. Operation TELIC necessitated the use of some 9,103 such containers and exposed shortfalls in the Department’s ability to handle these containers both in the United Kingdom and in-theatre. While the Department procured an additional 20 container handling vehicles, 6 Supply Regiment highlighted thatit had only three container-handling vehicles to deal with several thousand containers

They are vital to operations.

Of course all work and no play makes jack a dull boy…

About Think Defence

Think Defence hopes to start sensible conversations about UK defence issues, no agenda or no campaign but there might be one or two posts on containers, bridges and mexeflotes!

8 thoughts on “The Kalmar RT240 Rough Terrain Container Handler

  1. Peter Arundel

    ” It is also amphibious and travels from beach to barge; retrieving containers and stacking them on dry land.”

    Are you sure this is right, TD? Waterproofed for deep wading I can accept but amphibious seems unlikely.

  2. Think Defence

    Pete, you are right, its not amphibious in the truest sense of the word but surf zone capable, up to 1.8m. Have amended the post to make it clearer

  3. ArmChairCivvy

    Not bad “surf zone capable, up to 1.8m ” when most MBTs/ IFVs only do 1m without prior preparation

  4. Mike W

    TD

    I don’t think you mentioned anywhere that the British also use these (although I read the post very hurriedly). The RLC has about 20, I believe.
    They also still use some of the older Terex Rough Terrain Container Handlers down at Marchwood (correct me if I’m wrong). Very useful machines indeed!

  5. Think Defence

    I covered it towards the end Mike and the pictures at the top are RLC ones

  6. paul g

    someone had chocolate today, mexis and containers in one post!!!
    Weirdly my mind was wandering the other day ( i was in a cisco voip class zzzzzz) and i thought would it be possible, using a 40ft iso shell to build a sangar, that could be upended at site for instant overwatch be manned at the “top” or remote with people in the base. Probably a stupid idea but some of the best are!!

  7. elizzar

    i love finding stuff like this out, it just isn’t covered in the same way by other defence websites etc. that i read, yet it is all vital to our military efforts home and abroad. it seems to me (a mildly enthusiastic amateur) that the military way of doing things, especially logistics wise, is often 10+ years behind commercial approaches, and it seems very silly. is it purely due to certain companies / mps wishing to protect their (future) incomes? for instance the difference in rules for building between navy warships and commercial shipping, in the modern era of one-hit ships is it as important any more, when it might mean we could have 12 type 45 equivalents for the cost of the 6 we are getting? cheers!

  8. Mike

    elizzar

    I think its more a case that commercial companies are far more inclined to use their budgets carefully and get optimum efficiency for their money, or its liquidation….not the same case in the military really. Though the idea is that with tighter funds, things should – ‘should’ – follow suit with commercial companies.

    Good article TD, lol sneaked in some more container stuff XD

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